Introducing the advantages and precautions of using minimum quantity lubrication in machining centers

Time:2022-12-16Clicks:106

Advantage:

1. Compatible with high-speed cutting of machining centers

The machining center is a high-speed, high-efficiency processing equipment, which is very convenient in terms of operating speed and response speed. Therefore, the supporting minimum quantity lubrication system also needs to have a fast response time. Wuxi Longxi Machinery's minimum quantity lubrication system can be used immediately after startup, with timely response.

2. Reduce costs

The lubricant consumption in minimum quantity lubrication is about one ten thousandth of the lubricant consumption in wet cutting, which reduces the cost of lubricant. At the same time, the power of the minimum quantity lubrication system is compressed air, and the energy consumption is greatly reduced compared with the cutting fluid circulation system. On the other hand, after minimum quantity lubrication replaces the cutting fluid system, the cutting fluid system is omitted, and the cost of machine tool manufacturing is directly reduced.

3.Environmental improvement

The use of minimum quantity lubrication will not cause the emulsion to splash when using cutting fluid, and it can protect the cleaning of the working environment and the machine tool itself. 4. Improvement of overall efficiency

Minimum quantity lubrication processing is quasi-dry machining, which can eliminate the workpiece cleaning procedures during wet cutting, shorten the process chain, and improve the overall efficiency of the production line. Issues that require special attention

1. Cooperation between the minimum quantity lubrication system and the machining center: The machining center is a high-speed and efficient cutting equipment, so the minimum quantity lubrication equipment must be seamlessly connected to the machine tool, that is, the equipment must be able to quickly supply oil mist when cutting starts. This is not possible. Delays occur. 2. Adaptability: When using internal cooling type minimum quantity lubrication processing, each cutting tool has different internal cooling holes, and the required amount of oil mist will also be different. Since the machining center often changes cutting tools, this will involve adjusting the amount of oil zero. Therefore, it is necessary to require that the minimum oil production volume of the minimum quantity lubrication equipment has an automatic adjustment function and can be equipped without the use of cutting tools.

3. The structure of the nozzle: Since the machining center frequently changes tools, and the size of each knife is different, when using external spray type minimum quantity lubrication, it is necessary to pay attention to the structure of the nozzle to provide reliable lubrication for each cutting tool. .


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